Switchgear Manufacturing and Installation
Switchgear Manufacturing and Installation: Powering Efficiency and Safety
Our Expertise Includes:
Low Voltage Panels:
Power Factor Panels:
Motor Control Panels:
PLC / DCS Panels:
Electrical Panel Manufacturing
Hayat Engineering excels in electrical panel manufacturing, offering tailored solutions to a diverse range of industries. Our cutting-edge facility boasts advanced equipment and a skilled workforce, enabling us to design, fabricate, test, and commission electrical panels for various applications.
Our comprehensive electrical panel manufacturing services encompass:
Customized Design and Engineering: Collaborating closely with clients, our seasoned engineers craft bespoke electrical panel designs that precisely align with project requirements and specifications.
Precision Fabrication: Utilizing materials such as steel, copper, and aluminum, Hayat Engineering’s state-of-the-art facility ensures meticulous fabrication of electrical panel components, guaranteeing durability and reliability.
Rigorous Testing: Our advanced testing equipment rigorously assesses electrical panels for factors like electrical continuity, insulation resistance, and the proper operation of protection and control devices, assuring performance and safety compliance.
Seamless Installation and Commissioning: Hayat Engineering’s experienced technicians handle the installation and commissioning of electrical panels at clients’ sites, ensuring optimal functionality and safety.
With a track record spanning various sectors, including manufacturing, power generation, and oil and gas, Hayat Engineering is committed to delivering top-tier electrical panel manufacturing services that not only meet but exceed our clients’ expectations, all while upholding the highest standards of safety and quality.
LT Panels for Comprehensive Power Distribution
Our extensive range of LT Panels boasts meticulous craftsmanship, utilizing high-quality electrical components such as ACB, MCCB, MCBs, and Protection Relays, with Aluminum & Copper Busbars tailored to clients’ precise requirements and
consultant specifications. These LT Panels find extensive applications in a variety of industries and large commercial complexes.
Key Features
Enhanced Protection: Equipped with special protection devices like earth fault, under voltage, over voltage, and shunt trip, these LT Panels offer comprehensive safety and fault protection.
Optimized Bus Bar Arrangement: Our LT Panels feature a suitable arrangement of Copper Bus Bars of appropriate size to accommodate varying current ratings, ensuring efficient power distribution.
Robust Interlocking: Reliability is paramount, and our LT Panels incorporate both electrical and mechanical interlocking for added safety.
Versatile Compatibility: Designed for 3-phase AC power systems at a rated frequency of 50/60Hz, with a rated voltage of 415V, these panels are suitable for a wide range of applications.
Ample Capacity: Rated current capacities extend up to 6300 Amps, ensuring the panels can handle substantial electrical loads.
High Fault Tolerance: With a rated short-time withstand current of up to 120KA for 1 second, our LT Panels are built to withstand and manage fault conditions effectively.
Modular Design: The panels’ modular design simplifies assembly, installation, and future maintenance, offering flexibility and convenience.
Efficient Ventilation: Louvers and fans are integrated for proper ventilation, ensuring optimal performance and longevity.
Compliance with Standards: Our LT Panels adhere to the highest industry standards, meeting IEC and BS standards.
Trust in our LT Panels for reliable and efficient power distribution solutions that prioritize safety, performance, and compliance.
3 PHASE Automatic Power Factor Panels: Maximizing Efficiency and Reliability
At Hayat Engineering, we take pride in our role as a leading manufacturer and supplier of 3 PHASE Automatic Power Factor Panels, designed and crafted in strict accordance with industry guidelines and standards. Our commitment to excellence drives us to utilize superior-quality raw materials sourced from trusted vendors. Every product undergoes rigorous testing throughout the manufacturing process to ensure unwavering quality.
Key Features:
Modular Design: Our non-compartmentalized, modular design minimizes joints, enhancing reliability and reducing energy losses.
High Temperature Resilience: These panels incorporate special cables that can withstand elevated temperatures, ensuring longevity and performance under demanding conditions.
Precise Load Management: Incomer MCCB (3-pole) is matched to the load, guaranteeing efficient power distribution.
Step Protection: Equipped with MCCB/HRC Fuse for step protection, our panels safeguard your electrical systems effectively.
Step Switching: Benefit from step switching capabilities that enhance power factor control.
Capacitor Duty Contactors: These panels feature capacitor duty contactors with damping resistors for added safety.
Microprocessor Control: Microprocessor-controlled relays provide precision and efficiency.
Auto/Manual Switching: Choose between automatic and manual switching options to suit your operational preferences.
Copper Bus Bars: We utilize high-quality copper bus bars to ensure durability and performance.
Tailored Protection: Panels can be configured to meet specific protection class requirements.
Varplus Heavy Duty Capacitors: Featuring Varplus heavy-duty capacitors, our panels offer wide-ranging capabilities.
Benefits:
Consistent Power Factor: Maintain a consistent power factor even under fluctuating load conditions, ensuring optimal energy efficiency.
Maintenance-Free: Our panels are designed for hassle-free operation, minimizing the need for ongoing maintenance.
Penalty Avoidance: Eliminate power factor penalties and optimize energy utilization.
Applications:
Our 3 PHASE Automatic Power Factor Panels find diverse applications across industries, including:
- Steel Rolling Mills
- Chemical Industry
- Cement Plants
- Sugar Plants
- Textile Industry
- Hospitals and Hotels
- Building Segments
- Hospitals and Hotels
- Building Segments
- Automobile Industry
Motor Control Centers (MCC Panels): Streamlined Control for Enhanced Efficiency
Hayat Engineering presents Motor Control Centers (MCC Panels), a centralized solution for power distribution and control across multiple motors. Our MCC Panels are designed to optimize motor operation, incorporating a starter panel, distribution panel, and motor control unit.
Key Features:
Versatile Compatibility: Our MCC Panels cater to single and multi-motor systems, offering flexibility to meet various requirements.
Starter Options: Choose from a range of starter types, including Direct Online (DOL), Auto Star Delta (ASD), VFD, and Soft Starters, allowing precise control over motor operations.
Operation Modes: Enjoy the convenience of local and remote operation, adapting to your specific operational needs.
Comprehensive Protection: These panels are equipped with tripping mechanisms for under/over voltage, phase failure, phase sequence, dry running, and overload protection, safeguarding both equipment and personnel.
Safety Assurance: We prioritize safety with features that ensure high personnel safety during operation.
Accessibility: MCC Panels offer accessibility from both the front and rear sides, simplifying maintenance and troubleshooting.
Please note that special designs and manufacturing can be accommodated upon request, tailored to your unique specifications.
PLC Panels: Transforming Industrial Control
Experience the future of industrial control with Hayat Engineering’s PLC (Programmable Logic Controller) Panels. These panels integrate powerful computers into your control system, enabling precise management of factory machines and processes across single or multiple networks. PLCs offer real-time tracking and analysis, putting critical process information at your fingertips. They are user-friendly, contributing to increased facility productivity, enhanced energy efficiency, and cost savings.
Key Functions:
- Digital Input: Receive input from processes for functions like start/stop and overload protection.
- Digital Output: Send commands for motor start/stop operations.
- Analog Input: Receive signals (4-20 mA) from sensors monitoring parameters like flow, pressure, and temperature.
- Analog Output: Provide signals (4-20 mA) for controlling valves, actuators, and VFD speed control.
Features:
- Versatile Range: Our PLC Panels cover Nano & Micro PLCs (from 10 IOs to 140 IOs) and Modular PLCs that scale from 8/4 to 4096 IOs with remote drops.
- Specialized Modules: Explore special function modules for high accuracy, temperature control, power transduction, PID control, and controlled output channels.
- Scalable Configurations: We offer PLCs with significantly higher configurations to meet the demands of complex processes.
- Redundancy for Reliability: Benefit from Hot Backup Redundant Systems, ensuring uninterrupted operation.
- Distributed Control: Harness the power of Distributed Control Systems to manage complex industrial processes efficiently.
Synch Panels: Precision Power Synchronization
Hayat Engineering presents Synch Panels meticulously designed to meet the most demanding power system requirements. These panels serve a critical role in synchronizing power generation and distribution. They offer both manual and automatic synchronization capabilities for multiple generators or breakers, delivering versatile and multiplex solutions.
Key Features:
- Dual Operation: Synch Panels seamlessly transition between automatic and manual modes, ensuring adaptability to changing operational needs.
- Surge Prevention: A breaker closing time delay is integrated to prevent sudden current and voltage surges, safeguarding your electrical system.
- Automated Sensing: Employ automated sensing for under-voltage, phase failure, phase sequence, and generator start/stop commands, enhancing operational reliability.
- Comprehensive Indication: Monitor crucial parameters such as incoming voltage, engine status (running/faulty), MCCB (Molded Case Circuit Breaker) on/trip conditions, engine test run position, and status signals for remote indications.
Our high-quality DG (Diesel Generator) synchronizing panels are engineered to handle capacities up to 6300 A. They are expertly fabricated by our engineers using premium-grade electrical components, including copper bus bars, insulations, wires/cables, PVC channels, meters, and switches.
Lighting & Power Distribution Boards: Precision Power Management
Discover the efficiency and reliability of Hayat Engineering’s Lighting & Power Distribution Boards. These boards, including our Lighting Distribution Board (LDB Panel), are meticulously designed to manage your facility’s lighting and power distribution needs with precision.
Key Features:
Versatile Range: Choose from boards ranging from 6 ways to 72 ways, ensuring compatibility with your specific requirements.
Enhanced Protection: Our boards can be equipped with RCD (Residual-Current Devices) or RCBO (Residual Current Breakers with over current protection) for added safety and protection.
Protection Ratings: Available in various protection degrees, including IP 42, IP 55, and IP 65, ensuring suitability for different environments and conditions.
Mounting Options: Panels can be manufactured with both flush and surface mounting options, offering flexibility in installation.
Durable Finish: Finished with polyester epoxy powder paint in RAL 7035, our boards are not only functional but also aesthetically pleasing. Custom colors are available upon request.
Our Lighting & Power Distribution Boards are assembled with a systematic approach, incorporating an incomer section and outgoing section to ensure efficient and organized power distribution. Trust in Hayat Engineering for precise power management solutions that meet your facility’s lighting and distribution needs.
Bus Tie Ducts: Streamlined Electrical Conduction
Experience the future of electrical conduction with Hayat Engineering’s Busbar Trunking Systems. These systems are engineered to efficiently conduct substantial currents of electricity, offering a superior alternative to traditional wiring methods.
Key Features:
- Insulated Copper or Aluminum Busbars: Our systems feature insulated copper or aluminum busbars, ensuring efficient and safe electrical conduction.
- Modular Design: Busbar trunking systems are designed with modularity in mind. They come in pre-fabricated lengths and offer a range of conductor configurations.
- Comprehensive Product Range: Our product range includes elbows, T-connectors, feeder units, panel flanges, and a variety of standard or custom components. This versatility allows easy configuration for virtually any application.
Bus Tie Ducts simplify electrical distribution, providing a more efficient and reliable means of conducting electricity. Trust Hayat Engineering for innovative solutions that meet your electrical conduction needs.
Cable Trays & Cable Ladders: Elevated Cable Management Solutions
Hayat Engineering introduces an international range of cable management solutions, including Cable Trays and Cable Ladders, designed to meet diverse client requirements. Our cable trays are available in two primary varieties: Perforated and Ladder Type, both crafted from high-quality MS (Mild Steel), GI (Galvanized Iron), or SS (Stainless Steel) materials.
Key Features:
- Variety to Suit Your Needs: Choose from a range of cable tray types to match your specific needs and preferences.
- Superior Material: Our cable trays are crafted from superior materials such as MS, GI, or SS, ensuring durability and longevity.
- Surface Finish Options: The cable trays can be provided in various surface finishes, including pre-galvanized steel, hot-dip galvanized, and painted with approved color enamel or powder coated, catering to your specific requirements.
Hayat Engineering’s cable management solutions are engineered to provide elevated cable organization and protection, ensuring the reliability and safety of your electrical systems. Trust in our international range to meet your cable management needs effectively.
MANUFACTURING INSTALLATION
Magnetic Contactors and Starters
We provide magnetic contactors and starters for control and switching applications.
AMF / ATS Panels
Our Automatic Mains Failure (AMF) and Automatic Transfer Switch (ATS) panels ensure uninterrupted power supply in critical applications.
Cable Ladders & Trays
Our cable ladders and trays are designed for organized and secure cable management in various environments.
UPS & Distribution Panels
We offer UPS and distribution panels to provide backup power and safe electrical distribution.
Bus Tie Duct
Bus tie ducts facilitate the efficient distribution of electrical power, enhancing reliability and safety.
LT Panels
We specialize in the manufacturing of Low-Tension (LT) panels, essential for efficient power distribution.
MCC Panels
Motor Control Center (MCC) panels are integral for motor control and protection in industrial settings.
Synch Panels
Synch panels ensure synchronized power distribution, optimizing system performance.
Power Factor Panels
Our power factor panels help manage and improve power factor, enhancing energy efficiency.
Circuit Breakers
Circuit breakers ensure electrical circuit protection from overcurrent and short circuits, enhancing safety.
Temperature Controllers
Temperature controllers offer precise temperature regulation in various industrial processes.
Limit Switches
Limit switches are essential for position sensing and control in automation systems.
PLC Panels:
Lighting & Power Distribution Boards:
Bus Tie Ducts:
Circuit Breakers:
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